My Surge does this, and my Charge TTi.
what I do (that I should not have to do) is to close it in such a way as to force the plier head closed as much as possible before the handles. to me this problem is worse IF the plier head is in the fully opened position when trying to close the tool. they seem to lock open, or at least are stiffer than when only partially opened.
on my Surge, the issue caused a major breakage in the pin/bolt that holds the inside tools. it juat got back from warranty repair today!
