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And so it begins.... (My adventures into Alox!)

Syph007 · 6035 · 1299619

id Offline jaya_man

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Re: And so it begins.... (My adventures into Alox!)
Reply #4740 on: July 08, 2017, 04:40:05 AM
 Another work of art :like:


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ca Offline Lardlad

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Re: And so it begins.... (My adventures into Alox!)
Reply #4741 on: July 08, 2017, 11:34:06 PM
The initials turned out beautifully.  Great looking SAK.


ca Offline Syph007

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Re: And so it begins.... (My adventures into Alox!)
Reply #4742 on: July 10, 2017, 11:47:32 PM
For some reason I dont trust photobucket anymore and I think I'll just continue to attach pics to the post.

Blue skeletonized!







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ie Offline Don Pablo

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Re: And so it begins.... (My adventures into Alox!)
Reply #4743 on: July 11, 2017, 01:07:06 AM
Beauty!  :drool:
Do you think the backside Philips on your ti customs like that can stand up to more torque than the stock vic?
Have you ever tested?  >:D
Hooked, like everyone else. ;)

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us Offline MadPlumbarian

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Re: And so it begins.... (My adventures into Alox!)
Reply #4744 on: July 11, 2017, 02:41:59 AM
Oh that's sick :drool:
JR
"The-Mad-Plumbarian" The Punisher Of Pipes!!! JR
As I sit on my Crapper Throne in the Reading Room and explode on the Commode, thinking, how my flush beat John’s and Jerry’s pair? Jack’s had to run for the Water Closet yet ended up tripping on a Can bowing and hitting his Head on the Porcelain God! 🚽


ca Offline Syph007

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Re: And so it begins.... (My adventures into Alox!)
Reply #4745 on: July 11, 2017, 02:55:49 AM
Beauty!  :drool:
Do you think the backside Philips on your ti customs like that can stand up to more torque than the stock vic?
Have you ever tested?  >:D

Yes much more torque.  I'd have to test to failure with a torque wrench but ti and a steel pivots beats soft aluminum and brass pins any day.
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us Offline Poncho65

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Re: And so it begins.... (My adventures into Alox!)
Reply #4746 on: July 11, 2017, 03:49:28 AM
Always a lot of awesome in this thread when I visit it :dd: :like: :like:


ca Offline Syph007

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Re: And so it begins.... (My adventures into Alox!)
Reply #4747 on: July 11, 2017, 09:40:28 PM
Ive FINALLY come up with a way I like to hold all the scale tools people want.  Drawing it up now in CAD then I can post what Im thinking of trying.  The pen is still too thick to fit unless I can find an option for a thinner one, but regardless if this works I can fit ...

Toothpick
Tweezers
Small firesteel
Pin
Sewing needle and thread 

That takes care of what most people would want, and there will be a small space left over to store whatever else could be jammed in there.

Ive been stuck forever trying to work out the mechanism.  I know I could machine a little drawer hollow that opened in the scale, but how would it lock into place to avoid accidentally opening, and it would also have to be simple so that machining time/cost wasnt too much more and no extra parts like more screws and tapping would be needed.

I did have to go with much thicker Ti for the backscale 0.155" instead of the 0.100" I used now, but that at least this will provide a way to offer people what they want.  It would still be slightly thinner than a stock SAK with plastic scales though (0.070" thinner) since it still wont have the outer liners.  So still an ok compromise I think for those that would want this.

My breakthrough in mentally working on this was realizing how I could machine the drawer to have a built in retension spring to snap it home and become a solid part of the scale when not needed.  A small nail nick would be exposed either on top on inside to pop it open.  It would be part of the back scale and open upwards like a normal tool, but the hinge point would be towards the inside not where the normal tools pivot.

Began prototyping today.  Very thick Ti scale pocketed out with pivot and locking bump on other end.   Now to make the piece that fits in that space and holds the parts.   :tu:

(Image removed from quote.)

(Image removed from quote.)

(Image removed from quote.)

(Image removed from quote.)

Im working on the fold out part today.  This was my idea to allow it to lock since 0.050" thick Ti is nice and springy for say a pocket clip, I think this should leave me with a nice little tab to spring and click into the scale.

I wont know until I actually cut a piece and test it, but that's why they call it prototyping right.   


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00 Offline Mechanickal

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Re: And so it begins.... (My adventures into Alox!)
Reply #4748 on: July 11, 2017, 10:23:11 PM
Oh my, if you pull this off I'm refering to you as Sir Robert from then on...


ie Offline Don Pablo

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Re: And so it begins.... (My adventures into Alox!)
Reply #4749 on: July 11, 2017, 11:03:38 PM
Oh my, if you pull this off I'm refering to you as Sir Robert from then on...
:imws:
Hooked, like everyone else. ;)

All hail the hook!


ca Offline Syph007

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Re: And so it begins.... (My adventures into Alox!)
Reply #4750 on: July 12, 2017, 01:50:37 AM
The fit was almost perfect.  The locking tab wasnt quite right, and was too thick at the bend area.  I needed a pry tool to release it, and well it should be operable with finger pressure.  Ver 2 will be better.  I have some confidence this will work now though! :D

« Last Edit: July 12, 2017, 01:58:32 AM by Syph007 »
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au Offline Huntsman

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Re: And so it begins.... (My adventures into Alox!)
Reply #4751 on: July 12, 2017, 05:42:55 AM
Brilliant - I was wondering how the spring would work
I had all sorts of weird visions in my head with separate scissor like springs, and was wondering how they would attach etc etc

Now I get it
And as you said earlier .... the simpler the better

Can see the bottom looks quite thick and therefore unbendy - Bring on version 2.0 - Production version  ??? :D


00 Offline Mechanickal

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Re: And so it begins.... (My adventures into Alox!)
Reply #4752 on: July 12, 2017, 07:22:26 AM
So Sir Robert it is then?


ca Offline Syph007

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Re: And so it begins.... (My adventures into Alox!)
Reply #4753 on: July 12, 2017, 04:02:24 PM
Brilliant - I was wondering how the spring would work
I had all sorts of weird visions in my head with separate scissor like springs, and was wondering how they would attach etc etc

Now I get it
And as you said earlier .... the simpler the better

(Image removed from quote.)- Bring on version 2.0 - Production version  ??? :D

Ya a good thickness for a Ti pocket clip is 0.050" thick and thats what I left there,... but a pocket clip has alot more length for leverage.  Since this one is scrap now, what I'll do is grind away at the bottom to thin it until it feels just right, then measure that and adjust.

I also need to make the entire thing a bit longer.  I needed exactly 2 inches of length and didnt account for the spring part taking up part of that. 
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us Offline Poncho65

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Re: And so it begins.... (My adventures into Alox!)
Reply #4754 on: July 13, 2017, 12:04:34 PM
That is awesome Syph :o Can't wait to see a full working version :dd: :like: :like:


wales Offline hiraethus

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Re: And so it begins.... (My adventures into Alox!)
Reply #4755 on: July 13, 2017, 12:14:28 PM
Brilliant - I was wondering how the spring would work
I had all sorts of weird visions in my head with separate scissor like springs, and was wondering how they would attach etc etc

Now I get it
And as you said earlier .... the simpler the better

(Image removed from quote.)- Bring on version 2.0 - Production version  ??? :D

Ya a good thickness for a Ti pocket clip is 0.050" thick and thats what I left there,... but a pocket clip has alot more length for leverage.  Since this one is scrap now, what I'll do is grind away at the bottom to thin it until it feels just right, then measure that and adjust.

I also need to make the entire thing a bit longer.  I needed exactly 2 inches of length and didnt account for the spring part taking up part of that.

You might want to make the whole spring bar thinner, rather than just at one spot - that way, the spring bar bends along its entire length rather than just at one point which could fatigue.


ca Offline Syph007

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Re: And so it begins.... (My adventures into Alox!)
Reply #4756 on: July 13, 2017, 04:10:43 PM
Brilliant - I was wondering how the spring would work
I had all sorts of weird visions in my head with separate scissor like springs, and was wondering how they would attach etc etc

Now I get it
And as you said earlier .... the simpler the better

(Image removed from quote.)- Bring on version 2.0 - Production version  ??? :D

Ya a good thickness for a Ti pocket clip is 0.050" thick and thats what I left there,... but a pocket clip has alot more length for leverage.  Since this one is scrap now, what I'll do is grind away at the bottom to thin it until it feels just right, then measure that and adjust.

I also need to make the entire thing a bit longer.  I needed exactly 2 inches of length and didnt account for the spring part taking up part of that.

You might want to make the whole spring bar thinner, rather than just at one spot - that way, the spring bar bends along its entire length rather than just at one point which could fatigue.

Ya good point.  Im trying to think of another mechanism that could also work, and be simple to machine, but cant come up with anything else.
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Offline george1

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Re: And so it begins.... (My adventures into Alox!)
Reply #4757 on: July 13, 2017, 11:57:01 PM
Brilliant - I was wondering how the spring would work
I had all sorts of weird visions in my head with separate scissor like springs, and was wondering how they would attach etc etc

Now I get it
And as you said earlier .... the simpler the better

(Image removed from quote.)- Bring on version 2.0 - Production version  ??? :D

Ya a good thickness for a Ti pocket clip is 0.050" thick and thats what I left there,... but a pocket clip has alot more length for leverage.  Since this one is scrap now, what I'll do is grind away at the bottom to thin it until it feels just right, then measure that and adjust.

I also need to make the entire thing a bit longer.  I needed exactly 2 inches of length and didnt account for the spring part taking up part of that.

You might want to make the whole spring bar thinner, rather than just at one spot - that way, the spring bar bends along its entire length rather than just at one point which could fatigue.

Ya good point.  Im trying to think of another mechanism that could also work, and be simple to machine, but cant come up with anything else.

How about a (coil) spring and a ball bearing detent?


au Offline Huntsman

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Re: And so it begins.... (My adventures into Alox!)
Reply #4758 on: July 14, 2017, 12:14:08 AM
I guess the dimple could be slightly less deep and a tiny bit higher - so less force required to open ???

Could you have a pocket in the end of the main body of the sak containing a spring (ball pen size ish) that had a tiny knob on the end that located into a dimple going the other way in the swinging drawer ???
Much more difficult to make/source I guess, the spring would need to be fixed at one end, and possibly a point of failure.

Hey how about machining a spring like you have now, but put it in the knife handle with the knob at the bottom and the dimple in the drawer at the bottom.
That way the spring is much more protected, less exposed and could be made thinner.
Hmm would be tricky to machine I guess as you'd need to detach it from the handle somehow along its length.
Maybe a separate piece that had a knob that fixed itself into a slot in the handle at the 'top'? I'd need to draw a piccie
Hmm yes this is getting complicated 
« Last Edit: July 14, 2017, 12:20:01 AM by Huntsman »


au Offline Huntsman

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Re: And so it begins.... (My adventures into Alox!)
Reply #4759 on: July 14, 2017, 12:17:50 AM
Ah yes George - That is a more refined version of what I was trying to say with my first suggestion  :tu:  :)
And the ball bearing idea would be perfect - Maybe ???
« Last Edit: July 14, 2017, 12:18:52 AM by Huntsman »


au Offline Huntsman

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Re: And so it begins.... (My adventures into Alox!)
Reply #4760 on: July 14, 2017, 06:31:13 AM
Maybe a separate piece that had a knob that fixed itself into a slot in the handle at the 'top'? I'd need to draw a piccie 
This is what I meant.....

Still like the coiled spring and ball bearing better!!
« Last Edit: July 14, 2017, 06:33:02 AM by Huntsman »


ca Offline Syph007

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Re: And so it begins.... (My adventures into Alox!)
Reply #4761 on: July 14, 2017, 03:54:45 PM
Maybe a separate piece that had a knob that fixed itself into a slot in the handle at the 'top'? I'd need to draw a piccie 
This is what I meant.....

Still like the coiled spring and ball bearing better!!

Ya I thought of doing it in reverse like that, but I cant machine it that way since it would be another operation and setup to free the cut spring from the handle.  My goal is no other parts except the Titanium handle and holder.  When I ground ver 1 thinner it worked no problem, so it will jsut be a matter of fine tuning it, and then making sure its repeatable.

Ver 2 is also longer and the release notch will be further toward the end.  In testing with just the open void it actually held more than I thought and if I stuffed in some cotton for tinder, nothing rattled.

I see going forward to offer options ( thats the whole point of custom anyhow ) for drawers.  Something with slots for just a few items, or just open to hold whatever.  The open drawer would hold the max since there would be no extra material in there for dividers.

Im Toying with putting a spring on the bottom of the drawer as well, so the release would actually let the drawer pop up slightly and be easier to open.  I'll have a ver 2 prototype later today.  That 0.160" thick Ti is a PAIN to cut with my puny band saw.  Id say it takes about 10 minutes to cut out a 1x4 piece of Ti.  I have a feeeling I will be able to use slightly thinner Ti in the final product though, I think 0.140" will be enough.  The pocket depth I cut is 0.100" so right now I have a 0.060" wall thickness which in Ti is way overkill since its hardly even structural since the center rib of the backscale takes all the forces.

I love making parts!

:D :D :D
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si Offline lister

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Re: And so it begins.... (My adventures into Alox!)
Reply #4762 on: July 14, 2017, 04:40:30 PM
And I approve of your latest R&D efforts!  :cheers:

 :D
There is no magic therefore gadgets!


Offline mbp

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Re: And so it begins.... (My adventures into Alox!)
Reply #4763 on: July 14, 2017, 05:49:51 PM
I know you're not really doing 93mm mods anymore but curious if you (or any of your sources) has any interest in making custom 93mm blades? I know a few years ago you had some made with CPM-154. I've been hunting for somebody to make me an upgraded 93mm blade.


us Offline Poncho65

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Re: And so it begins.... (My adventures into Alox!)
Reply #4764 on: July 14, 2017, 05:58:50 PM
All this is very awesome Syph :dd: :like: :like: Excited to see how this all turns out with the finished product :tu: After you get all the fine tuning would it be to hard to get a video clip up on how this all operates :think: :cheers:


ca Offline Syph007

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Re: And so it begins.... (My adventures into Alox!)
Reply #4765 on: July 14, 2017, 06:46:49 PM
All this is very awesome Syph :dd: :like: :like: Excited to see how this all turns out with the finished product :tu: After you get all the fine tuning would it be to hard to get a video clip up on how this all operates :think: :cheers:

Absolutely.  I was going to put up some more YouTube videos once I'm done.  It's been along time since I put up any content.  I've got a folder full of emails for people ready to order this already so I really want to make sure its perfect before I sell any. 
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ca Offline Syph007

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Re: And so it begins.... (My adventures into Alox!)
Reply #4766 on: July 14, 2017, 06:48:28 PM
I know you're not really doing 93mm mods anymore but curious if you (or any of your sources) has any interest in making custom 93mm blades? I know a few years ago you had some made with CPM-154. I've been hunting for somebody to make me an upgraded 93mm blade.

There are lots of people who will make custom blades.  I bet you could find someone on blade forums for that type of work.  Or if you want I could give you the contact details of who I used for those blades.   I have 2 of those left I never used but there were very thick.

Edit:  I had a dig though my emails and found his name.

Paul Cooper  Email: byksm@yahoo.com

He did great work and it was obvious in communicating with him he knew what he was talking about and had no problem making different blade shapes and adding the nail nicks etc.  He bought the steel and ground the blades for me.  I got them heat treated.  There are lots of places to do that as well. 

They were great blades, and I do want to make my own someday, but I really dont have the time until I finish the other projects.  Plus for an oven and grinder Id be in at least $4k and Im not ready to invest that much right now to make blades.  I need a proper air compressor first and to get my blasting booth setup.





If you want the blades to fit in a standard SAK then they would need to be bent to fit around the awl, like stock blades are.  Fitting these huge blades was crazy hard and I wouldnt want to do that again.  :D 

I want drop in replacements for the 91mm blades, thats what Id be after.  In one of the new stainless super steels.  At least in S35VN or better.
« Last Edit: July 14, 2017, 07:06:55 PM by Syph007 »
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Offline mbp

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Re: And so it begins.... (My adventures into Alox!)
Reply #4767 on: July 14, 2017, 07:20:10 PM
I know you're not really doing 93mm mods anymore but curious if you (or any of your sources) has any interest in making custom 93mm blades? I know a few years ago you had some made with CPM-154. I've been hunting for somebody to make me an upgraded 93mm blade.

There are lots of people who will make custom blades.  I bet you could find someone on blade forums for that type of work.  Or if you want I could give you the contact details of who I used for those blades.   I have 2 of those left I never used but there were very thick.

Edit:  I had a dig though my emails and found his name.

Paul Cooper  Email: byksm@yahoo.com

He did great work and it was obvious in communicating with him he knew what he was talking about and had no problem making different blade shapes and adding the nail nicks etc.  He bought the steel and ground the blades for me.  I got them heat treated.  There are lots of places to do that as well. 

They were great blades, and I do want to make my own someday, but I really dont have the time until I finish the other projects.  Plus for an oven and grinder Id be in at least $4k and Im not ready to invest that much right now to make blades.  I need a proper air compressor first and to get my blasting booth setup.

(Image removed from quote.)

(Image removed from quote.)

If you want the blades to fit in a standard SAK then they would need to be bent to fit around the awl, like stock blades are.  Fitting these huge blades was crazy hard and I wouldnt want to do that again.  :D 

I want drop in replacements for the 91mm blades, thats what Id be after.  In one of the new stainless super steels.  At least in S35VN or better.

Thank you very much for the information, I will reach out to him.. My thought (and hope) is to get an upgraded blade suitable for use with the existing blade/awl backspring... save a bit of money and energy that way. That would mean keeping the stock around the 3mm mark. Does that sound feasible?

I don't see an easy method of keeping the awl in that instance, it would just be a blade-only layer. Getting a stronger main blade in a supersteel is a worthwhile tradeoff to losing the awl IMO.


si Offline lister

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Re: And so it begins.... (My adventures into Alox!)
Reply #4768 on: July 16, 2017, 01:18:49 PM
Do you think the swing out drawer could also be implemented in a 93mm model? Because that could make a farmer x pretty much the ultimate sak for me...  :climber:
There is no magic therefore gadgets!


ca Offline Syph007

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Re: And so it begins.... (My adventures into Alox!)
Reply #4769 on: July 16, 2017, 03:37:30 PM
Do you think the swing out drawer could also be implemented in a 93mm model? Because that could make a farmer x pretty much the ultimate sak for me...  :climber:

Yes and it could be much bigger since the backtool aren't in the way
PM me or email sakmodder [at] gmail . com if you are looking for custom SAK work.

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