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ZapWizard's Leatherman Free P4 Mods

ZapWizard · 511 · 119900

us Offline CovertPenguin

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #480 on: April 05, 2021, 07:11:22 PM
(Image removed from quote.)

I need some opinions on this.

I'd buy the ratchet holster variant. I'm even one of those horizontal carry weirdos.


spam Offline Happy Gilmore

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #481 on: April 06, 2021, 03:40:12 AM
The first I have seen this. It's a bit funny that he made the video without watching the how-to videos I published. Fortunately he caught himself on that detail. (mostly)
His video does have some good points, I didn't realize how much folks would want the 4mm over the flat bits.

I'm with him, and I'm very thankful you were willing to make it. So thank you!


us Offline ZapWizard

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #482 on: April 22, 2021, 07:24:37 AM


I finally got around to ordering the prototypes for the Ratchet Driver. Including a ratchet holder version of the P4 holster, not guarantees on that yet.

Also, for the past month I have been working on my own storefront, powered by Shopify.
Initially it will be stocked with just Shapeways sourced products, along with Amazon affiliate links for items which I can't stock.

The main goal of the shop will be to reduce the confusion with all the variants and options available. The FREE P4 holster for example comes in more than 45 different configurations, and that doesn't even include the different color options.

Feel free to visit the site and sign up to be notified. (Link in the image)


us Offline Poncho65

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #483 on: April 22, 2021, 11:23:21 AM
That is great, Zap :like: I hope your new site does well as well as the sales :salute: :tu:


us Offline Poncho65

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #484 on: May 03, 2021, 11:44:57 PM
Have the ratchet driver holders came in yet? :ahhh
« Last Edit: May 03, 2021, 11:54:48 PM by Poncho65 »


us Offline ZapWizard

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #485 on: May 04, 2021, 03:44:59 AM
They were supposed to arrive today, but alas UPS Mail Innovations means UPS kicks your package around and then give it to the USPS to guarantee it suffers as much abuse and delay as possible.


us Offline Poncho65

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #486 on: May 04, 2021, 04:55:19 AM
 :facepalm: :oops: :ahhh :ahhh :ahhh

Hoping it arrives in great condition at least by tomorrow :salute: :tu:


us Offline ZapWizard

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #487 on: May 05, 2021, 09:56:59 PM
Well the parts arrived, but I am now very frustrated.  :rant:

I ordered four prototype products for the Ratchet driver. Three of them have identical retention mechanisms.
The holster works beautifully, it snaps into place and isn't too loose or too tight. The micro carrier however required a whole ton of filing. (Nylon doesn't file well)
The 1/4" hex opening at the bottom on the holster is too loose, and the one on the micro carrier is perfect.

Then there was the handle. Again the same retention geometry, but this time I had to file about 2x material away, and it still doesn't have the nice snap of the holster, just a dull press fit.
Finally, the deluxe handle. It had looser tolerances so that the bits could slide in and out, and relied on magnets. However, it is super tight and nothing slides without jamming up.

SLS 3D printing typically holds a tolerance of +/- 0.2mm, but today it didn't. Some of the dimensions are off by 0.5mm. I think the issue is that Shapeways isn't fully cleaning out the internal powder before dying the parts, and the parts end up with the loose powder glued inside.

At this point I can tweak the tolerances and hope they aren't too loose, or just wait until I have access to a Fuse 1. Considering the production and shipping takes a month, I may end up with the Fuse 1 before I can receive another order.


us Offline Poncho65

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #488 on: May 05, 2021, 11:44:07 PM
Sorry to hear they didn't arrive exactly as expected :facepalm: I am very hopeful that this will be a very awesome addition to EDC though :dd: If you are planning on getting a 3D printer then it might be best just to wait :dunno: then you can perfect it at your leisure  :cheers: :like:


us Offline ZapWizard

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #489 on: June 07, 2021, 01:11:12 AM


ZapWizard.com is now open for business. I spend a lot of time on this website, making sure everything works great. Currently all the printed items are still fulfilled by Shapeways, but that may change in time.
I also finished the designs for the Ratchet drive accessories. I can now print up my prototypes on a Fuse 1, so that will save time on future developments. It's not my own Fuse 1, so I won't be able to do any production runs on it.


us Offline Poncho65

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #490 on: June 07, 2021, 02:15:27 AM
 :woohoo: Congrats on the website :like: :like:

Great about the 3D printer as well 8) :like:


Offline Tikker

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #491 on: July 19, 2021, 04:07:27 PM
oh man, that mini ratchet handle/holder is fantastic


Offline Michael Y

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #492 on: July 27, 2021, 03:59:01 PM
Looking forward to the horizontal holster with ratchet clip!

 I'll wait until that's released as I'll  be ordering a bunch of other bits and pieces and that Shapeways shipping to Oz is steep!

On another note, just thought I'd flag this YouTube video:

Not sure if you're aware of this fellow or not and maybe there's some relationship there I'm not aware of,  but if not it just seems a bit like he's misrepresenting your work as his. In the comments he's even discussing charging to make some modifications for another YouTuber.


us Offline Poncho65

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #493 on: July 27, 2021, 04:39:05 PM
oh man, that mini ratchet handle/holder is fantastic

The Large and Micro handles are awesome 8) :like: :like:


us Offline ZapWizard

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #494 on: July 27, 2021, 05:35:41 PM
@Michael
He also posted a follow-up video with my name since he wanted to live with the mods before promoting anything:


Sorry for the lack of new things (such as the ratchet added holster)/. I have been working on some other projects.

I have spent some time to get the ratchet design to work on all the tools so can update them all at once, but it is harder to fit to the Wave and others without it protruding. So soon that will get the P4 holster with ratchet driver ready to order for folks.



us Offline ZapWizard

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #495 on: October 07, 2021, 05:49:02 PM


At the request of a customer I designed a shorty version of my Leatherman Ratchet Driver handle.
This one is specifically designed to fit half of the awesome Wiha 77781 tehcnician bit refill kit.

Also, I am now offering a custom install service. See my website in signature for details.



us Offline Poncho65

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #496 on: October 07, 2021, 07:13:13 PM


I have both the large handle that fits the regular 1/4 inch bits and the micro handle that fits the LM flat bits but that looks awfully tempting :dwts:

 :like: :like:


us Offline ZapWizard

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #497 on: October 24, 2021, 06:01:14 PM
Untitled by Zap Wizard, on Flickr

I discovered you can use the FREE P4 sort of like a T-Handle, with the ratchet driver as a nice extender. This came in handy when replacing my Dad's yard cart carbonator.


us Offline Poncho65

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #498 on: October 24, 2021, 08:52:46 PM
Nice :tu: :like: :like:


us Offline PeaceInOurTime

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #499 on: October 25, 2021, 04:16:41 AM
Saw that on Instagram and had to follow. Awesome first post after nine years!   :tu:


Offline Tikker

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #500 on: February 21, 2022, 02:17:05 AM
that half size handle for the ratchet is pretty great.   really good


us Offline ZapWizard

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #501 on: August 29, 2022, 03:59:31 AM
I had a few customers request a comb for their Leatherman FREE series.  This was a fun quick project.



us Offline Poncho65

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #502 on: August 29, 2022, 04:00:09 AM
Pretty cool :tu: :like:


us Offline ZapWizard

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #503 on: July 31, 2023, 04:59:58 AM
Okay, it's been a while, but the release of the Garage #5 got me going again.

First off the Garage #5 (with a few mods) is to culmination of everything I wanted in a multitool.

First off here is a short video showing the mods I have already made to my #5:


And here is a 48 minute video showing how I did it all, along with other design details.


Over on Reddit I made a post showing some interesting details regarding the blade design:
https://www.reddit.com/r/Leatherman/comments/15dt2gu/leatherman_garage_5_blade_rendered_in_detail/

Back in June of 2022 I rendered up what I called the FREE Z1. I invite you to compare the toolset to the Garage #5.

I have spent today 3D modeling the new tools, and designing a new holster for the Garage #5. I will be physically prototyping it soon.
The images below are renderings.




And per a customer request I designed The Barnacle, a scale-mounted compact single bit holder.
We will see if this needs glue or can snap into place.





gb Offline Cynan

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #504 on: July 31, 2023, 08:05:11 AM
That’s awesome work! Great job @ZapWizard! I was really hoping you’d be making #005 parts.  :salute:


us Offline Poncho65

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #505 on: July 31, 2023, 01:02:24 PM
Looking great,  Zapwizard  8) :like:


us Offline Rich_SD

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #506 on: July 31, 2023, 03:43:05 PM
"The Barnacle"   Haha!  Awesome name!!!   :tu:   :tu:   



Offline fishbulb59

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #507 on: July 31, 2023, 06:07:56 PM
$275, it sold out immediately, and I still want one. :( Glad I can at least live vicariously through your tinkering with it!


gb Offline Cynan

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #508 on: July 31, 2023, 06:34:31 PM
Hey @ZapWizard, I assume your t-shank adaptor for the Free series will fit the #005/Arc ok? I’m thinking of replacing the scissors in order to fit a serrated T blade. Thanks.
« Last Edit: July 31, 2023, 09:12:17 PM by Cynan »


us Offline ZapWizard

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Re: ZapWizard's Leatherman Free P4 Mods
Reply #509 on: July 31, 2023, 08:10:04 PM
@Cynan: I assume so. In the case of the Garage 5 the hinges, scales etc.. are all the same as the FREE series. But I can’t say for certain until it is released.


 

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